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Kia to establish its first electric PBV plant as it accelerates electrified mobility

– Kia will establish its first manufacturing facility dedicated to producing electric Purpose Built Vehicles (PBVs)
– Kia’s foray into the PBV sector is a pivotal step outlined in the company’s Plan S strategy, with the ultimate aim to become a global leader in sustainable mobility solutions
– Construction of new facility to begin in the first half of 2023; production to start in the second half of 2025
– The facility will feature the company’s pioneering ‘E-FOREST’ smart manufacturing ecosystem, driven by data, connectivity, and robotics technologies

18 May 2022 – Kia Corporation, which is in the midst of a transition into a sustainable mobility provider, has announced it will establish an all-new, high-tech smart manufacturing facility dedicated to producing electric Purpose Built Vehicles (PBVs).

The intelligent new production hub for PBVs will be located within Kia’s existing Hwaseong manufacturing site in South Korea. The company plans to begin construction in the first half of 2023, with the aim to commence commercial production in the second half of 2025.

The plant will initially be able to build 100,000 PBVs a year, with the capacity to increase production to 150,000 units annually in line with the growth of PBV market.

“This dedicated PBV facility is one of the major pillars of our Plan S strategy as Kia seeks to claim the top position in the global PBV market,” said Ho Sung Song, President and CEO of Kia Corporation. “We will initially explore new markets with derivative PBV models, then gradually expand our presence in global markets with dedicated PBV models featuring autonomous driving technologies.”

Kia is one of the first global organisations to make headway into the PBV market, and as part of its Plan S roadmap, the brand aims to become a PBV leader by 2030. When combined with autonomous driving technology, PBVs are expected to offer a revolutionary new means of transportation that further enrich society and communities around the globe.

The new PBV plant will feature state-of-the-art automation processes combined with advanced technologies that reduce carbon emissions during the production processes. The site is also equipped with clean painting and energy-saving facilities to minimise environmental impacts further.

Smart manufacturing with E-FOREST

E-FOREST is the brand name for Kia’s new smart factory ecosystem that pursues innovation in manufacturing systems by organically connecting everything to realise customer value. The initial ‘E’ signifies progress in the overall mobility industry in terms of efficiency and economics. It also represents the ambition to achieve innovation for everyone by connecting elements such as artificial intelligence, robot technology, and ICT to provide its customers with the very best products. The ‘Forest’ part of the nomenclature refers to an ecosystem that harmonises all these elements to function as one.

Kia’s future

When operation begins in the second half of 2025, the new PBV facility will build a mid sized PBV, Kia’s first dedicated PBV model. Kia’s first dedicated PBV will be based on Kia’s ‘eS’ skateboard platform, explicitly developed for PBVs. The new platform can flexibly accommodate various PBV model sizes in response to diverse customer demands. Following the launch of the model codenamed SW, Kia will diversify into unmanned microsized PBVs, general logistics, fresh food, multi-seat shuttles and large PBVs that can be used as mobile offices or shops.

Each of Kia’s innovative PBVs will be equipped with an OTA (Over the Air) functionality that can wirelessly update the vehicle’s software in real-time, which will have benefits for the total cost of ownership and ease of use.

Kia continues to introduce multiple forward-thinking initiatives to evoke the sustainable mobility shift, including: The Ocean Cleanup Project; Blue Carbon project; Joining the Climate Group’s RE100; and the launch of the Niro Plus, a derivative PBV as a full electric taxi in Korea and which is under consideration for introduction to other markets, including South Africa.

Hyundai Motor Group (the Group), Kia’s mother brand, aims to sell 3.23 million EVs a year globally by 2030, aiming for 12% percent of the global EV market. The Group is set to be a game-changer in the global electric vehicle market with overwhelming performance and value beyond the competition. In the first quarter of 2022, the Group’s sales of electric vehicles stood at 76,801 units, rising by a whopping 73% from the same period last year.

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